FRP sheet cutting automation

FRP sheet cutting automation

This system detects lamination and crocodile defects on flat rolled aluminium plates, automates cutting, and tracks production data in real-time. Operating at 30 metres per minute, it ensures precision and efficiency in high-speed production.

Key Features

01

Dual Defect Detection (Lamination & Crocodile)

The system detects lamination (internal separations) and crocodile defects (cracking at the edges) in real time, ensuring comprehensive surface quality control.

01

Dual Defect Detection (Lamination & Crocodile)

The system detects lamination (internal separations) and crocodile defects (cracking at the edges) in real time, ensuring comprehensive surface quality control.

01

Dual Defect Detection (Lamination & Crocodile)

The system detects lamination (internal separations) and crocodile defects (cracking at the edges) in real time, ensuring comprehensive surface quality control.

02

Real-Time Monitoring & Slab Detection

Tracks base slab movement, identifies slab head and tail, and monitors defects continuously at high speeds.

02

Real-Time Monitoring & Slab Detection

Tracks base slab movement, identifies slab head and tail, and monitors defects continuously at high speeds.

02

Real-Time Monitoring & Slab Detection

Tracks base slab movement, identifies slab head and tail, and monitors defects continuously at high speeds.

03

Automated Head and Tail Cutting

Automatically cuts the plate at precise positions based on base slab detection and defect identification, preventing defective material from progressing.

03

Automated Head and Tail Cutting

Automatically cuts the plate at precise positions based on base slab detection and defect identification, preventing defective material from progressing.

03

Automated Head and Tail Cutting

Automatically cuts the plate at precise positions based on base slab detection and defect identification, preventing defective material from progressing.

04

Coil Data Reading & Alarm System

Reads key coil data (ID, width, thickness, alloy) via OPC DA and triggers an alarm for cutting errors, displaying the error length on a monitor for quick operator correction.

04

Coil Data Reading & Alarm System

Reads key coil data (ID, width, thickness, alloy) via OPC DA and triggers an alarm for cutting errors, displaying the error length on a monitor for quick operator correction.

04

Coil Data Reading & Alarm System

Reads key coil data (ID, width, thickness, alloy) via OPC DA and triggers an alarm for cutting errors, displaying the error length on a monitor for quick operator correction.

05

Data Logging and Defect History

Records coil specifications, cutting history, and defect data for traceability, reducing material loss and rework, while optimising production efficiency.

05

Data Logging and Defect History

Records coil specifications, cutting history, and defect data for traceability, reducing material loss and rework, while optimising production efficiency.

05

Data Logging and Defect History

Records coil specifications, cutting history, and defect data for traceability, reducing material loss and rework, while optimising production efficiency.

06

Summary

This solution ensures precise defect detection, automated cutting, and complete data tracking, improving quality control and minimising production errors.

06

Summary

This solution ensures precise defect detection, automated cutting, and complete data tracking, improving quality control and minimising production errors.

06

Summary

This solution ensures precise defect detection, automated cutting, and complete data tracking, improving quality control and minimising production errors.

Reach Out to Our Team for Personalized Assistance and Inquiries

We harness the power of Robotics and AI to deliver solutions that drive efficiency and growth

Contact

Our Phone

022-30567601

Mail

sales@insightzz.com

Address

Mumbai: 74 Techno Park, Cross Road, Opp. Gate No. 2, MIDC, SEEPZ, Andheri East, Mumbai, Maharashtra 400093.

Pune: Office no 219,Second Floor, Xion Mall, Hinjewadi - Wakad Rd, Hinjawadi - Aundh Rd, Hinjawadi Village, Hinjawadi, Pune, Maharashtra 411057

Sambalpur: Room - 13 Shyam Arcade, 3rd Floor, Khetrajpur, Sambalpur 768003

UAE: Musaffah - M45 - Plot 2, Abu Dhabi, United Arab Emirates

Copyright © 2025 Insightzz - All Rights Reserved

Reach Out to Our Team for Personalized Assistance and Inquiries

We harness the power of Robotics and AI to deliver solutions that drive efficiency and growth

Contact

Our Phone

022-30567601

Mail

sales@insightzz.com

Address

Mumbai: 74 Techno Park, Cross Road, Opp. Gate No. 2, MIDC, SEEPZ, Andheri East, Mumbai, Maharashtra 400093.

Pune: Office no 219,Second Floor, Xion Mall, Hinjewadi - Wakad Rd, Hinjawadi - Aundh Rd, Hinjawadi Village, Hinjawadi, Pune, Maharashtra 411057

Sambalpur: Room - 13 Shyam Arcade, 3rd Floor, Khetrajpur, Sambalpur 768003

UAE: Musaffah - M45 - Plot 2, Abu Dhabi, United Arab Emirates

Copyright © 2025 Insightzz - All Rights Reserved

Reach Out to Our Team for Personalized Assistance and Inquiries

We harness the power of Robotics and AI to deliver solutions that drive efficiency and growth

Contact

Our Phone

022-30567601

Mail

sales@insightzz.com

Address

Mumbai: 74 Techno Park, Cross Road, Opp. Gate No. 2, MIDC, SEEPZ, Andheri East, Mumbai, Maharashtra 400093.

Pune: Office no 219,Second Floor, Xion Mall, Hinjewadi - Wakad Rd, Hinjawadi - Aundh Rd, Hinjawadi Village, Hinjawadi, Pune, Maharashtra 411057

Sambalpur: Room - 13 Shyam Arcade, 3rd Floor, Khetrajpur, Sambalpur 768003

UAE: Musaffah - M45 - Plot 2, Abu Dhabi, United Arab Emirates